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SISMART

SEMIAUTOMATIC ROBOT FOR LASER WELDING

ST15 Desktop
Desktop version

 

 

SINERGO DESKTOP ROBOT

 

Other commercial “light” robot

Price ?

Price ( for naked machine )

Designed and manufactured by Sinergo
Direct relationship with the Manufacturer 

Usually made in Asia for “light” use.

Customization upon request

?

Standard versions

Perfect integration of soldering tool

Soldering tool: usually local distributor fits accessory on “naked” robot

Mechanical quality

?

Quality, rigidity, … ?

For medium and heavy industrial applications

For “light” use.

High rigidity anodized aluminum base

“Light” construction

ESD conform version: option upon request

?

 

High rigidity internal frame made with aluminum “columns” CNC-CAM milled

“Light” construction low rigidity

Ready to be used. 
CE safety protections already integrated

Not CE ready. Safety protections required

Bosch-rexthroth ball screw movements

?

 

Stepper motors or
high speed brushless motors (optional )

?

 

Rotating axes with precision reducer with
angular error = zero !

?

Usually not

Piece can be processed without moving it
( XYZR axes stay all together on the top )

Usually Y axes is below and moving during work !

“Floor KIT”  ( optional ):
High rigidity legs and fittings elements

Usually not available

All sides protection with transparent panels

Usually not present

Front IR optical safety barrier

Usually not present

“In line” version for pallet line (optional)

Usually not available

Rotating table version (optional )

Usually not present

SMEMA standard (optional)

Usually not present

Strokes 300x350x150

?

 

“Hot iron tool” already integrated

Accessory: hot iron

Tin wire feeder CNC controlled already integrated

Accessory: tin wire feeder

Automatic tip cleaner already integrated

Usually not

Nozzle and pipe for smoke extraction already present

Usually not

Windows OS

?

 

Soft PLC real time emulation

Usually not

Customization of software for the specific needs of the Client

Usually not

Italian English or other languages on display

?

 

IN and OUT signals can settled for the specific Customer need

Usually not

LCD TFT monitor and easy use interface

Usually not

Specific fixture can be designed and made for keeping the piece in the right position

Customer have to do this usually …

Over internet Sinergo assistance and software upgrade

Usually not

 

“SISMART” FEATURES

 

robot structure
  • Anodized aluminum base and internal rigid columns-frame (CNC-CAM made)
  • Sides panels ( transparent mounted on white painted frames)
  • Desktop version

      Option    : “floor kit” with adjustable foots.

  • Access to the working area: front. 

      Option 1 : “in line” version for pallets line.
      Option 2 : “Rotating table 2 positions”
      Option 3 : “rotating axes CNC controlled”

  • SMEMA standard: optional
  • Safety protections. Front: transparent window or IR barriers.
  • Switches, lights and other safety devices: as required by CEE norms
  • Dimensions:  700 x 850 x h  925  mm  ( 1750 h )
  • Electrical box: integrated on back side
  • Display – keyboard: free or fixed on right or left side  
  • Smoke extractor: optional
  • Automatic tip cleaner

 

Sinergo axes
  • X:  300 mm stroke.  Precision:  0,05 mm.  Speed max. 200 mm/sec
  • Y:  350 mm stroke.  Precision:  0,05 mm.  Speed max. 200 mm/sec
  • Z:  150 mm stroke.  Precision:  0,05 mm.  Speed max. 200 mm/sec
  • R:   Rotation: > 270 °  Precision:  gear-reducer with ZERO angular error
  • D:  Tin wire feeder      Resolution:  better than 0,1 mm

 

electronics
  • internal industrial PC boards  – LCD monitor 12,1” touch-screen
  • Sinergo dedicated electronic board for :
  • -   PLC real time emulation and
  • -   up to 6 axis control
  • Microprocessor controlled power drivers for X Y X R D axes 
  • Operative System: WIN XP PRO
  • Switches and lights :  CEE rules

 

electronics
  • Tin wire motor feeder with control of quantity, acceleration, speed.
  • Automatic feedback control of presence and quantity

 

pneumatics
  • Main valve – filter – pressure sensor
  • Pneumatic slide moving tin-wire nozzle
  • 2 additional valves free other use

soldering 
technologies
  • HOT IRON ( Ersa, Weller or others - upon Customer request )
  • DIODE LASER  Sinergo “Sinlas”
  • ELECTROMAGNETIC INDUCTION Sinergo “Sintesi”

 

“SISMART” SOFTWARE FEATURES

 

Software features
  • Automatic start up as the pallet is in position
  • Creation and recall of menu and working programs, manually or automatically
  • Man - machine interface: keyboard + monitor + mouse 
  • MODE: Teach-in, manual step by step, automatic, maintenance. 
  • Three levels access: operator, service, supervisor
  • Program recall / saving  on local HDD, floppy,  LAN, USB
  • Working modes: Simulation, one point soldering, one group soldering, automatic, step by step movement, …. 
  • For each joint and each model you can save:  X Y Z R D parameters + tin wire feeding parameters, laser or induction working parameters, …....
  • Preset “points” for maintenance, for cleaning, for moving around obstacle, …..
  • Jog mode: by steps, by variable speeds, …..
  • Interpolation for soldering and moving at the same time .
  • Timers and pieces counters ( relative and absolute )
  • Internal timer reminding “Programmed maintenance”
  • Statistic functions ( optional )
  • Over internet remote management   

Maintenance

  • Daily cleaning and programmed maintenance.

Remote maintenance
  • Remote robot control and service over internet