robot structure

• Industrial standard
• Anodized aluminum frame – structure
• Access to the working area: front.
• “In line” version for pallets lines: optional.
• SMEMA standard: optional
• Safety protections. Front: transparent window or IR barriers.
• Switches, lights and other safety devices: as required by CEE norms
• Dimensions:  700 x 850 x h  925  mm  ( 1750 h )
• Electrical box: integrated on back and top
• Display – keyboard: console
• Smoke extractor: optional
• Automatic tip cleaner

Sinergo axes

• X:  500 mm stroke.  Precision:  0,03 mm.  Speed max. 200 mm/sec
• Y:  650 mm stroke.  Precision:  0,03 mm.  Speed max. 200 mm/sec
• Z:  150 mm stroke.  Precision:  0,03 mm.  Speed max. 200 mm/sec
• R:   Rotation: > 270 °  Precision:  reducing-gear with angular error = ZERO
• D:  Tin wire feeder      Resolution:  better than 0,1 mm

electronics

• internal industrial PC motherboard  – LCD monitor –  HDD –  CDROM  LAN
• Sinergo dedicated board for
• -   PLC real time emulation and
• -   5-6  axis management
• Microprocessor controlled power drivers for X Y X R D axes 
• Operative System: WIN XP PRO
• Switches and lights :  CEE rules

electronics

• Weller hot-iron tool

electronics

• Tin wire feeder with control of quantity, acceleration, speed.
• Automatic feedback control of presence and quantity

pneumatics

• Main valve – filter – pressure sensor
• Pneumatic slide moving tin-wire nozzle
• 2 additional valves free other use

Software features

• Automatic start up as the pallet is in position
• Creation and recall ( man. or auto. ) of menu and working programs …
• Man - machine interface: keyboard + monitor + mouse  + line PLC
• MODE: Teach-in, manual step by step, automatic, maintenance. 
• Three levels access: operator, service, supervisor
• Teach-in by main keyboard, and or by hand-able keyboard
• Program recall / saving  on local HDD, by floppy, via LAN
• Working modes: Simulation, one point soldering, one group soldering, automatic, step by step movement, absolute and relative, jog mode, …
• For each joint and each model you can save:  X Y Z R D parameters + tin wire feeding parameters .......
• Preset “points” for maintenance, for cleaning, for moving around any obstacle, ........
• Interpolation for soldering and moving at the same time .
• OPT.: Statistic functions, timers, pieces counters ( relative and absolute )
• “Programmed maintenance” banner: it appears periodically on video for maintenance reminding

Maintenance

• Daily cleaning and programmed maintenance.

Remote maintenance

• Remote robot control and service over internet:   6 months free of charge

Documents

• User manual, pneumatic and electrical drawings, main mechanical drawings, spare part list

Certificate

        CEE norms